Park City, Utah · handmade to order
Warbonnet Hats
Wherever your arena is, be a champion today.
Made in
Park City, Utah
Built
In-house, start to finish
Felt
20X to 50X, pure beaver and mink
Turnaround
A full custom hat in as little as 48 hours
Warbonnet Hats through the years
Heber ValleyThe Kelly family's roots run through Midway, Kamas and the ranch country around them — Utah cowboys were Warbonnet's first customers.
17 years at the blockMaster hatter Kory Jacobs has been shaping Warbonnet's custom hats for seventeen years.
October 2025Warbonnet opens its Park City shop, hat bar and workshop at 875 Iron Horse Drive.
Warbonnet Hats in the wild
Inside the Park City workshop and out where the hats end up.
About Warbonnet Hats
Warbonnet builds fully custom cowboy hats in Park City, Utah, and builds them the slow way — every hat starts and finishes under one roof, on the shop's own blocks and irons.
The company is run by Van Kelly and Jared Higgins, whose family roots run through Midway, Kamas and the rest of Utah's Heber Valley, and the hats were made for that crowd first: cowboys, ropers and rodeo hands who wanted something that fit right and held its shape. Master hatter Kory Jacobs has been at the block for Warbonnet for seventeen years, and can turn a fully custom hat around in as little as forty-eight hours.
Felt runs 20X to 50X, with pure beaver and mink blends above that, in colors like Silverbelly, Pecan, Sangria, Nutmeg and Midnight — plus straw for the summer. Every one of them is shaped, fitted and creased to the head it is going on.
The company is run by Van Kelly and Jared Higgins, whose family roots run through Midway, Kamas and the rest of Utah's Heber Valley, and the hats were made for that crowd first: cowboys, ropers and rodeo hands who wanted something that fit right and held its shape. Master hatter Kory Jacobs has been at the block for Warbonnet for seventeen years, and can turn a fully custom hat around in as little as forty-eight hours.
Felt runs 20X to 50X, with pure beaver and mink blends above that, in colors like Silverbelly, Pecan, Sangria, Nutmeg and Midnight — plus straw for the summer. Every one of them is shaped, fitted and creased to the head it is going on.
We love outfitting our Utah cowboys. They are the ones who got our name going.